Pilot Spray Dryers
Pilot Spray Dryers
- A pilot spray dryer is a small-scale spray drying system used for research and development (R&D) purposes. It acts as an intermediate step between laboratory-scale experiments and full-scale industrial production.
Diverse Applications of Spray Dryers
Spray dryers are highly versatile machines with extensive applications across numerous industries. Their core function—transforming liquid feed into a dry powder with enhanced stability and desired properties—makes them invaluable for product development and manufacturing.
Food and Beverage Industry:
Spray dryers are highly versatile machines with extensive applications across numerous industries. Their core function—transforming liquid feed into a dry powder with enhanced stability and desired properties—makes them invaluable for product development and manufacturing.
Dairy Products : Milk powder, whey powder, and cheese powder.
Beverages : Coffee powder (instant coffee), tea extracts, and instant soup mixes.
Fruit & Vegetable Powders: Products like banana, coconut, orange, tomato, garlic, and green chili powders.
Starch & Derivatives: Powdered glucose, dextrose, and pregelatinized starches for instant foods.
Dairy Products : Milk powder, whey powder, and cheese powder.
Beverages : Coffee powder (instant coffee), tea extracts, and instant soup mixes.
Fruit & Vegetable Powders: Products like banana, coconut, orange, tomato, garlic, and green chili powders.
Starch & Derivatives: Powdered glucose, dextrose, and pregelatinized starches for instant foods.
Pharmaceutical and Nutraceuticals :
In these critical fields, spray drying is essential for creating stable, long-lasting products that are easy to store and administer.
Pharmaceuticals : Producing dry powders from liquid medications, including antibiotics and vaccines. It’s crucial for manufacturing Dry Powder Inhalers (DPIs).
Nutraceuticals & Natural Products : Creating powders from sensitive natural extracts (e.g., herbal extracts, antioxidants, probiotics, and enzymes) for dietary supplements.
Pharmaceuticals : Producing dry powders from liquid medications, including antibiotics and vaccines. It’s crucial for manufacturing Dry Powder Inhalers (DPIs).
Nutraceuticals & Natural Products : Creating powders from sensitive natural extracts (e.g., herbal extracts, antioxidants, probiotics, and enzymes) for dietary supplements.
Chemicals and Materials Processing:
Spray drying is used to precisely control the particle size and composition of various industrial raw materials.
Dyestuff and Auxiliaries : Manufacturing high-performance, consistent powdered dyes for textiles and plastics.
Ceramics and Minerals: Producing fine powders of materials like alumina, zirconia, and silica used in refractories and catalysts.
General Chemicals: Creating powders from pigments, polymers, and other chemical compounds used as raw materials in manufacturing.
Dyestuff and Auxiliaries : Manufacturing high-performance, consistent powdered dyes for textiles and plastics.
Ceramics and Minerals: Producing fine powders of materials like alumina, zirconia, and silica used in refractories and catalysts.
General Chemicals: Creating powders from pigments, polymers, and other chemical compounds used as raw materials in manufacturing.
Environmental and Agricultural Uses:
Spray dryers also contribute to sustainability and agricultural production.
Environmental Applications: Processing waste streams (like industrial sludge) into dry powders, enabling safer disposal or potential reuse.
Agricultural Products: Producing essential items like animal feed, pesticides, and fertilizers.
Environmental Applications: Processing waste streams (like industrial sludge) into dry powders, enabling safer disposal or potential reuse.
Agricultural Products: Producing essential items like animal feed, pesticides, and fertilizers.
What it does
Key Features and Benefits
Features
Technical Specifications
Applications
What it does
- Converts liquid to powder : A pilot spray dryer atomizes a liquid feed (solution, suspension, emulsion, or slurry) into fine droplets. These droplets are then introduced into a hot gas stream (usually air or an inert gas like nitrogen), which rapidly evaporates the moisture, leaving behind dry powder particles.
- Process optimization : It allows researchers and engineers to test formulations, establish optimal drying parameters (like inlet and outlet temperatures, feed rate, airflow, and atomization pressure), and identify potential issues before investing in larger, more expensive production units.
- Scalability : It provides a seamless transition from lab experiments to large-scale production, enabling confident scaling up of operations.
Key Features and Benefits
- Versatility : Can handle a wide range of materials, including heat-sensitive products, and is used across various industries.
- Precise control : Equipped with advanced control systems for accurate monitoring and control of drying parameters.
- Efficiency : Maximizes drying efficiency and minimizes waste, often incorporating heat recovery systems.
- Cost-effective : Reduces the risk of costly errors in large-scale production by allowing for early testing and optimization.
- Variety of atomization options : Can employ rotary atomizers, pressure nozzles, or two-fluid nozzles depending on the product requirements.
- Customization : Manufacturers often offer customizable options to meet specific process and product needs.
- Closed-loop systems : Can be connected to inerting closed-loop systems for handling organic solvents safely or for products sensitive to oxidation.
Features
- Peristaltic pump with forward, reverse and calibration facility
- Co-Current spray
- Solvent or aqueous feed
- Aseptic GMP unit.
- Inert loop for solvent recovery, twin cyclons, high pressure jet cleaner are optional
Technical Specifications
- Efficient PLC & Touchscreen Controlled for PLC model.
- PID Controller for Digital model
- 5 Kgs to 50 Kgs / Hr Water evaporation
- Power Supply – 3 Phase 4 wire. 440VAC, 50Hz
- Spray System – Two Fluid Spray Nozzle
- Electrical Heater
- Inlet Air Temperature – Ambient to 250 Deg Celsius
- Peristaltic pump with in-built forward, reverse and calibration facility through in-built Controllerr
- MOC: S.S with dull pharma finish / Painted M.S.
- Aspiration Blower with 3 Phase FLP Motor
- Fresh Air Filter: Pre Filter : 5 Microns.
- Co current spray nozzle
- Provided with Digital Vacuum Indicator and Pressure Gauge
Hepa Filter : 0.3 Microns
Applications
- Pharmaceuticals : Producing fine powders for drugs, inhalables, APIs, and encapsulating active ingredients.
- Food and Beverages : Creating powdered milk, instant coffee, flavorings, fruit/vegetable powders, and nutritional products.
- Chemicals : Drying dyes, catalysts, detergents, polymers, and other chemical products.
- Ceramics and Materials : Producing fine ceramic and metal powders.
- Biotechnology : Drying enzymes and other biological materials.
- Cosmetics : Manufacturing cosmetic powders and personal care products.
Related Products
Location We serve
- Maharashtra
- Mumbai
- Nagpur
- Aurangabad
- Thane
- Nashik
- Pune
- Solapur
- Kolhapur
- Goa
- Ahmednagar
- Dhule
- Vasai
- Amravati
- Jalgaon
- Akola
- Satara
- Malegaon
- Navi Mumbai
- Bhiwandi
- Sangli
- Ratnagiri
- Punjab
- Gujarat
- Ahmedabad
- Vadodara
- Surat
- Rajkot
- Vapi
- Delhi
- Uttar Pradesh
- Lucknow
- Agra
- Kanpur
- Noida
- Kerala
- Trichuur
- Kochi
- Telangana
- Bihar
- Madhya Pradesh
- Indore
- Bhopal
- Andhra Pradesh
- Rajasthan
- Odisha
- West Bengal
- Uttarakhand
- Tamilnadu
- Chennai
- Karnataka
- Banglore