Advanced Laboratory Spray Dryer
Advanced Laboratory Spray Dryer
- Laboratory Spray Dryers are specialized equipment designed to convert liquid substances into powder form through a process called spray drying.
- Laboratory Spray Dryer is the ultimate solution to R& D, analytical needs, and key for standardization of product.
- Our Advanced Laboratory Spray Dryer is specially designed keeping in mind the need of the current industry. It caters to the requirement of Higher Batch Qty for R & D purposes in industries.
- It is one notch higher with evaporation capacity of 1.5 to 3 litres per hours as compared to our regular Laboratory Spray Dryer of 1 Litres per hour.
Diverse Applications of Spray Dryers
Spray dryers are highly versatile machines with extensive applications across numerous industries. Their core function—transforming liquid feed into a dry powder with enhanced stability and desired properties—makes them invaluable for product development and manufacturing.
Food and Beverage Industry:
Spray dryers are highly versatile machines with extensive applications across numerous industries. Their core function—transforming liquid feed into a dry powder with enhanced stability and desired properties—makes them invaluable for product development and manufacturing.
Dairy Products : Milk powder, whey powder, and cheese powder.
Beverages : Coffee powder (instant coffee), tea extracts, and instant soup mixes.
Fruit & Vegetable Powders: Products like banana, coconut, orange, tomato, garlic, and green chili powders.
Starch & Derivatives: Powdered glucose, dextrose, and pregelatinized starches for instant foods.
Dairy Products : Milk powder, whey powder, and cheese powder.
Beverages : Coffee powder (instant coffee), tea extracts, and instant soup mixes.
Fruit & Vegetable Powders: Products like banana, coconut, orange, tomato, garlic, and green chili powders.
Starch & Derivatives: Powdered glucose, dextrose, and pregelatinized starches for instant foods.
Pharmaceutical and Nutraceuticals :
In these critical fields, spray drying is essential for creating stable, long-lasting products that are easy to store and administer.
Pharmaceuticals : Producing dry powders from liquid medications, including antibiotics and vaccines. It’s crucial for manufacturing Dry Powder Inhalers (DPIs).
Nutraceuticals & Natural Products : Creating powders from sensitive natural extracts (e.g., herbal extracts, antioxidants, probiotics, and enzymes) for dietary supplements.
Pharmaceuticals : Producing dry powders from liquid medications, including antibiotics and vaccines. It’s crucial for manufacturing Dry Powder Inhalers (DPIs).
Nutraceuticals & Natural Products : Creating powders from sensitive natural extracts (e.g., herbal extracts, antioxidants, probiotics, and enzymes) for dietary supplements.
Chemicals and Materials Processing:
Spray drying is used to precisely control the particle size and composition of various industrial raw materials.
Dyestuff and Auxiliaries : Manufacturing high-performance, consistent powdered dyes for textiles and plastics.
Ceramics and Minerals: Producing fine powders of materials like alumina, zirconia, and silica used in refractories and catalysts.
General Chemicals: Creating powders from pigments, polymers, and other chemical compounds used as raw materials in manufacturing.
Dyestuff and Auxiliaries : Manufacturing high-performance, consistent powdered dyes for textiles and plastics.
Ceramics and Minerals: Producing fine powders of materials like alumina, zirconia, and silica used in refractories and catalysts.
General Chemicals: Creating powders from pigments, polymers, and other chemical compounds used as raw materials in manufacturing.
Environmental and Agricultural Uses:
Spray dryers also contribute to sustainability and agricultural production.
Environmental Applications: Processing waste streams (like industrial sludge) into dry powders, enabling safer disposal or potential reuse.
Agricultural Products: Producing essential items like animal feed, pesticides, and fertilizers.
Environmental Applications: Processing waste streams (like industrial sludge) into dry powders, enabling safer disposal or potential reuse.
Agricultural Products: Producing essential items like animal feed, pesticides, and fertilizers.
Models
Features
Technical Specifications
Features
- SS with dull Pharma finish.
- Compact Design with ease of cleaning post usage.
- Excellent product flexibility including Drying of heat sensitive and aromatic products. Also, can handle sticky and hygroscopic products in one continuous operation.
- Skid Mounted Design Specifically designed for Laboratory Spray Drying Needs.
- Provided with Digital Vacuum Indicator and Pressure Gauge.
- Sample Protection with monitoring of Outlet Temperature.
- Peristaltic pump with in-built forward, reverse and calibration facility through in-built Controller.
- Co – Current as well as Counter Current Nozzle option.
- Suitable for Aqueous and Solvent feeds.
Technical Specifications
- Evaporation rate: 1.5 to 2 ltrs/hr (H20)
- Efficient PLC & Touchscreen Controlled.
- Inlet air temperature: ambient to 280°c
- Heater capacity: 12 KW
- Power Supply: 440 VAC, 50 Hz, Three Phase.
- MOC: SS with dull Pharma finish
- Aspirator Blower: 2 HP, 2800 RPM.
- Pre-air Filter: 5 Microns
- Hepa air Filter: 0.3 Microns.
- Co current spray nozzle
- Provided with Digital Vacuum Indicator and Pressure Gauge.
- Dimensions in meters (L x W x H): 2.5 x 2.5 x 3
